Furnteck Engineers is proud to manufacture the Direct Baleout Type Melting Cum Holding Furnace, designed for high efficiency and productivity in metal processing. This innovative furnace integrates advanced technology to meet the demanding needs of the aluminium foundry industry, ensuring reliable performance and energy efficiency.
Industries That Use It
The Direct Baleout Type Melting Cum Holding Furnace is primarily utilized in the Aluminium Foundry industry, specifically in High Pressure Die Casting (HPDC) and Gravity Die Casting (GDC) shops. These furnaces are essential for operations that require continuous melting and holding of aluminium, allowing for efficient production rates while maintaining quality.
How It Works?
The Direct Baleout Type Melting Cum Holding Furnace operates by melting solid aluminium using burner flue technology, which enhances the efficiency of the melting process. The furnace features a single chamber for both melting and holding, allowing for a continuous melting rate that surpasses traditional batch-type furnaces. The unique reverse flow pattern of flue gases ensures a higher retention of flue within the furnace, leading to reduced fuel consumption and minimal melting losses. Additionally, metal tapping is facilitated through a direct baleout pot, allowing for seamless operation and integration with nearby GDC machines.
Specifications
- Fuel Consumption: 825 KWH/ton at 720°C
- Metal Loss: <1%
- Capacity: Ranges from 100 kg/hr to 2 Ton/hr
- Metal Tapping: Direct bale out
- Fuel Types: LDO/FO/HSD/LPG/Propane
Distinct Benefits
- Melting and Holding is done in single chamber.
- Reverses flow pattern of flue gases ensures higher retention of flue in furnace.
- Higher retention of flue results in lower fuel consumption and very low melting loss.
- Continuous melting rate ensures better productivity than batch type furnaces.
- No blind corners in refractory which allows easy and thorough cleaning of furnace
- Metal tapping is possible through DIRECT BALEOUT POT.
- Furnace can be optionally equipped with ONLINE DEGASSING SYSTEM.
- Additional heat recuperation can be provided as an option