Furnteck Engineers offers a comprehensive range of scrap melting furnaces designed to meet the diverse needs of the recycling industry. Our furnaces are engineered for high performance and energy efficiency, ensuring optimal melting processes for various types of scrap metals. With a focus on durability and reliability, our furnaces are built to last and perform efficiently throughout their service life.
Industries That Use It
Our scrap melting furnaces are widely utilized across various sectors, including metal recycling plants, foundries, and aluminum production facilities. They play a crucial role in sustainable practices by enabling the efficient recycling of scrap metals and minimizing environmental impact.
How It Works?
The Scrap Melting Furnace operates by charging various scrap metals into a robust chamber where they are melted using efficient fuel-fired or electric burners. The furnace design promotes a continuous melting process, allowing for both efficient melting and holding of metals in one unit. The metal can be tapped out through a plug system or a hydraulic tilting mechanism, facilitating easy handling and transfer.
Key Features
- Customizable Designs: Our scrap melting furnaces are tailor-made to meet specific customer requirements, providing flexibility in design and operation.
- Energy Efficiency: Utilizing advanced melting technologies, our furnaces minimize fuel consumption while maximizing metal yield.
- Integrated Systems: We offer complete solutions that include casting/holding furnaces, interconnecting launder systems, inline degassing machines, and dross recovery systems.
- Automated Operations: Fully automated charging systems enhance operational efficiency and reduce manual labor.
Specifications
- Fuel Consumption: Approximately 800 KWH/ton at tapping temperatures.
- Capacity: Available in sizes ranging from 500 kg/batch to 30,000 kg/batch.
- Metal Loss: Around 3% depending on the type of scrap processed.
- Loading Options: Furnaces can be equipped with manual or automated loading systems.
- Fuel Types: Compatible with LDO, FO, HSD, LPG, and propane.
Benefits
- Versatile Melting Capability: Capable of remelting both clean and contaminated scrap, including materials with paint, plastic, and oil.
- Reduced Metal Losses: Our furnaces feature low oxidation losses during the melting process, ensuring maximum recovery of metal.
- Sustainable Solutions: Designed with energy reclamation features that minimize waste and promote environmentally friendly practices.
- Turnkey Projects: We provide complete project solutions from design to installation, ensuring a seamless integration of equipment for your recycling plant.